Gabion Box – Control Solutions by BMP

Gabion Box has long been a proven solution for erosion control, flood protection, and earth retention. BMP offers durable and reliable gabion boxes that are versatile, cost-effective, and easy to install. Our gabion boxes are designed using high-quality materials and advanced manufacturing techniques to meet the most demanding environmental and structural needs.

A gabion box is a wire mesh container, typically filled with rocks, gravel, or other suitable materials, used for various purposes such as erosion control, riverbank stabilization, and flood protection. The wire mesh of gabion boxes is usually made from galvanized or PVC-coated steel, which ensures strength and resistance to corrosion, enhancing the structure’s longevity. The hexagonal mesh design makes them especially durable, preventing the wires from unraveling even in the event of damage.

Gabion Box Specifications

Below are the complete specifications for BMP’s Gabion Boxes:

Gabion Mesh Specifications

Item	Materials	Galvanized	PVC Coated
Mesh (mm)	60 × 80, 80 × 100, 100 × 120	60 × 80, 80 × 100, 100 × 120	60 × 80, 80 × 100, 100 × 120
Mesh Wire (mm)	2.2 / 2.7 / 3.0 / 3.2 / 3.7	2.2 / 2.7 / 3.0 / 3.2 / 3.7	2.2 / 2.7 / 3.0 / 3.2 / 3.7
Selvedge Wire (mm)	3.0 / 3.4 / 3.8	3.0 / 3.4 / 3.8	3.0 / 3.4 / 3.8
Lacing Wire (mm)	2.2	2.2	2.2

Gabion Box Regular Sizes

Length (m)	Width (m)	Height (m)	Cell Nos	Volume (CBM)
2	1	1	2	2
3	1	1	3	3
4	1	1	4	4
2	1	0.5	2	1
3	1	0.5	3	1.5
4	1	0.5	4	2
2	1	0.3	2	0.6
3	1	0.3	3	0.9
4	1	0.3	4	1.2

Materials and Manufacturing Standards

BMP’s gabion boxes are made from high-quality low carbon steel wire, which can be galvanized or PVC-coated to provide extra durability. We manufacture our gabion boxes following major international standards, ensuring that they meet your specifications.

• ASTM Standards
  • ASTM A975 – 11: Standard Specification for Double–Twisted Hexagonal Mesh Gabions and Revet Mattresses
  • ASTM A641 / A641M – 09a: Standard Specification for Zinc–Coated (Galvanized) Carbon Steel Wire
  • ASTM A856 / A856M – 03: Standard Specification for Zinc-5% Aluminum-Mischmetal Alloy-Coated Carbon Steel Wire
• BS Standards
  • BS EN 10223-2: Steel wire and wire products for fencing and netting – Part 2: Hexagonal steel wire netting
  • BS EN 10223-3: Hexagonal steel wire mesh products for civil engineering purposes
  • BS EN 10244-2: Steel wire and wire products. Non-ferrous metallic coatings on steel wire.

Packing and Loading

We make handling and transportation of gabion boxes simple and efficient. Workers fold and press the gabion boxes into compact bundles, securing them with steel or nylon straps. This process minimizes the package dimensions while maintaining an optimal unit weight for easy handling. To maximize freight cost efficiency, we load the gabion boxes into 40ft containers.

• Gabion baskets folded and pressed into bundles
• Gabion baskets securely strapped with steel or nylon bandage
• Gabion baskets prepared for loading into containers

Durability and Quality Tests

Our Galfan Coated Gabion Boxes undergo extensive testing to ensure top quality and durability:

• Colour: Grey (RAL 7037)
• Specific Weight: Between 1.30 and 1.35 dN/dm3 (ASTM D792 – 13)
• Hardness: 50 – 60 Shore D (ASTM D2240 – 15e1)
• Tensile Strength: Not less than 210 dN/cm2 (ASTM D412 – 16)
• Elongation: 200% – 280% (ASTM D412 – 16)
• Weight Loss: Less than 5% after 24 hours at 105 °C (ASTM D2287 – 12)
• Salt Spray Test: Test period 1500 hours (ASTM B117 – 16)
• UV Exposure: Test period 2000 hours at 63 °C (ASTM G152 – 13)

Applications of Gabion Box

Gabion boxes offer versatile applications in construction and civil engineering. Here are some common uses:

• Erosion Control: Gabion boxes are ideal for protecting riverbanks, slopes, and coastlines from erosion.
• Flood Protection: They serve as barriers against floods by absorbing and diffusing water pressure.
• Retaining Walls: Gabions provide solid and stable support for retaining walls, especially in areas prone to soil erosion.
• Riverbank Stabilization: Gabion baskets are widely used for stabilizing riverbanks and reducing erosion caused by water flow.

FAQ – Gabion Box

1. What is a Gabion Box?
A Gabion Box is a container made from wire mesh that you fill with rocks, gravel, or similar materials. You use it for erosion control, flood barriers, and soil stabilization.

2. What materials do Gabion Boxes use?
Gabion boxes use low-carbon steel wire, which can get galvanized or PVC-coated for better durability. The mesh weaves into a hexagonal pattern to increase strength.

3. How do Gabion Boxes help with erosion control?
Gabion boxes control erosion by forming strong barriers. These barriers reduce water flow velocity and absorb impact from water, which prevents soil erosion.

4. Can I customize Gabion Boxes?
Yes, BMP offers gabion boxes in various sizes and configurations. You can customize them to suit your specific project requirements.

5. What lifespan can I expect from a Gabion Box?
Gabion boxes last for decades with proper maintenance and material choices. BMP’s gabion boxes are designed to last more than 10 years under normal conditions.

6. Are Gabion Boxes eco-friendly?
Yes, gabion boxes are eco-friendly because they use natural materials like rocks or gravel as fill. The steel mesh is also recyclable, which helps reduce environmental impact.

7. How do I install a Gabion Box?
Installing a gabion box is easy. You simply unfold the box, stretch it, fill it with stones, and secure the lid with binding wire.

Conclusion Gabion Box 

BMP’s Gabion Boxes provide an efficient, long-lasting, and eco-friendly solution for erosion control, flood prevention, and structural support. With high-quality materials, strict manufacturing standards, and versatile applications, our gabion boxes ensure reliability and durability. Whether for military defense, civil engineering projects, or environmental protection, BMP offers the perfect solution to meet your needs.

For more information or to request a quote, please contact BMP today.