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Hexagonal Wire Mesh/Gabion Basket/Rockfall Netting/

Rockfall Netting: Effective Protection for Slopes and Structures

  • Aperture: 60x80mm
  • Width: Ranges from 0.5m to 1.8m
  • Wire Diameter: Ranges from 2mm to 5mm
  • Certification & Inspection: ISO9001:2015 certified
  • Customized: Customization available
  • Business Type: Manufacturer
  • Zinc Coated: Options include Electro Galvanized and Hot-Dipped Galvanized
  • Brand: QBMP
  • Length: Available from 10m to 50m
  • Mesh Size: 60x80mm, among others
  • Delivery Time: 15-30 days
  • Transport Package: Seaworthy, waterproof, according to customer’s requirement
  • Specification: ISO9001
  • Trademark: BMP
  • Origin: Anping, Hebei
  • Production Capacity: 10,000 rolls per month

  • Product Details

BMP Rockfall Netting or drapery systems, made from double-twisted “DT” steel wire mesh or hexagonal wire mesh, are designed to control rockfall. They direct falling debris toward a collection area at the slope’s base to protect structures. Often used as ‘drapery,’ DT mesh serves as a protective barrier on slopes. It captures any rocks and debris that come loose from the slope. The open wire mesh structure also promotes natural slope recovery after repairs by encouraging vegetation regrowth.

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Panel Dimensions

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Applications Rockfall Netting DT wire mesh hexagonal

Securing roads, buildings, and other infrastructure at cliff bases is challenging for engineers. Debris and rocks often fall due to deteriorating rock formations, affected by plant growth, thermal expansion, wind, freeze-thaw cycles, hydrostatic pressure, and seismic activities. Engineers typically use BMP Rockfall Netting for slope stabilization, rockfall protection, and surface protection.

On moderately steep slopes or those supporting some vegetation, place the mesh as close to the slope as possible. On very steep or nearly vertical slopes, securely anchor the netting at the cliff top and leave it unanchored at the bottom. This allows rocks and debris to gather in a ditch at the base. It’s crucial to ensure safe and continuous anchorage at the top.

galvanized rock fall barrier protects slopes against landslides and insure the road safe
Galvanized rockfall barrier protects slopes against rock fall from the mountain
Four workers are fixing hexagonal wire netting rockfall barrier to a side of mountain near the road
Workers are fixing hexagonal wire netting rockfall barrier
Rockfall barrier used as active stabilization system through its reinforcement anchors, bolts, and steel cables.
Rockfall barrier fixed with anchors, bolts, and steel cables.
Workers use galvanized hexagonal wire netting reinforcing river slope
Galvanized hexagonal wire netting for river slope reinforcing

Here are the top 8 reasons why you should choose hexagonal wire mesh rockfall netting

  1. High Flexibility: The hexagonal structure offers excellent flexibility, adapting easily to various terrains and surfaces.
  2. Durability: Double-twisted steel wire makes the hexagonal wire mesh extremely durable and resistant to damage.
  3. Energy Absorption: The mesh design absorbs and dissipates energy from falling rocks, reducing impact and damage risk.
  4. Cost-Effective: Hexagonal wire mesh is inexpensive to install and maintain, offering long-term cost savings.
  5. Promotes Natural Vegetation: Its open structure lets sunlight and moisture reach the soil, encouraging vegetation growth.
  6. Easy Installation and Maintenance: This lightweight netting is simple to install and requires minimal maintenance, saving time and money.
  7. Versatility: Use it in various settings, including mountainous terrains and architectural applications; adaptable as drapery or a barrier.
  8. Improves Safety: It protects lives and assets from rockfalls, enhancing safety around vulnerable slopes and infrastructure.

Specifications

Characteristic Specification
Mesh Size 60 x 80 mm (2.36 x 3.15 inches)
Nominal Mesh Opening (D) 60 mm (2.36 inches)
Wire Diameter 2.7 mm (0.11 inches)
Selvedge Wire Diameter 3.4 mm (0.13 inches)
Construction Double Twist
Number of Mesh Openings, Length 17 per m (5 per ft)
Number of Mesh Openings, Width 13 per m (4 per ft)
Fastener Diameter 3.0 mm (0.12 inches)
Tensile Strength (Wire) 350 – 550 N/mm² (51 – 80 ksi)
Elongation > 10%
Corrosion Protection Zn or Zn-Al Galvanized, or Zn-Al with PVC
Min. Mass of Coating 245 g/m² (0.80 oz/ft²)
Coating Class Class A
Tensile Strength, Lengthwise 52 kN/m (3,591 lbf/ft)
Tensile Strength, Crosswise 27 kN/m (1,816 lbf/ft)
Puncture Strength n/a
Standard Roll Sizes, Length 25 m (82 ft)
Standard Roll Sizes, Width 3.0 m (9.8 ft)
Unit Weight 1.79 kg/m² (0.37 lb/ft²)
Roll Weight 134 kg (295 lbs)

WHY CHOOSE BMP ROCKFALL NETTING?

  • Durability and Flexibility: DT (double twist) steel wire mesh makes the product flexible in all directions and keeps it intact even if some wires break.
  • Proven Effectiveness: Over 60 years of global use prove its robust, long-lasting, and cost-effective protection against rockfalls.
  • Adaptability: It’s flexible and versatile enough to match existing slope and rock profiles.
  • Enhanced Coating for Durability: We coat the wires with Galfan galvanizing to Class A standards and can add a Polimac®, a thermally bonded PVC layer, for harsh coastal environments.
  • Eco-Friendly: The open wire mesh structure supports the regrowth of vegetation.
  • Comprehensive Design Support: BMP offers access to an advanced suite of software at no cost to clients and provides ongoing in-house training and seminars.

component

Rockfall netting is a type of passive protective system made from hexagonal double twisted wire mesh. This double twist design ensures that the mesh can withstand the impact of falling rocks without unraveling if a wire breaks.

Passive systems like this focus on containing and intercepting falling debris rather than stopping the rock detachment process. This helps to protect infrastructure and its users by anchoring the netting at the top of the slope. Depending on project requirements, the bottom may be secured or left unsecured. Standard sizes of the Galmac coated rockfall netting are detailed in Table 1.

Steel Wire Mesh

The steel wire mesh used in rockfall netting has mechanical properties surpassing those specified in EN 10223-3. The nominal tensile strength of this mesh adheres to the values listed in Table 2, with testing compliant with EN 15381, Annex D.

Wire

The steel wire for the netting is heavily galvanized with Galmac, a zinc-5% aluminum alloy. The standard specifications for this mesh are outlined in Table 2.

  1. Tensile Strength: The wire we use for making gabions should have a tensile strength between 380-550 N/mm². This strength surpasses the requirements mentioned in EN 10223-3. We follow the wire tolerances outlined in Table 3, which meet the EN 10218 (Class T1) standards.
  2. Elongation: The wire should stretch by at least 10%, as required by EN 10223-3. We conduct this test on a sample that is at least 25 cm long.
  3. Galmac Coating: The Galmac coating on our wire meets the minimum requirements set in Table 3, which align with EN 10244-2 (Class A).
  4. Adhesion of Galmac: The Galmac coating will stay on the wire even if we wrap the wire six times around a mandrel four times the wire’s diameter. It won’t flake or crack when you touch it, meeting the EN 10244 standards.
  5. Aging Test in SO2: We put the wire through 28 cycles of an accelerated aging test in SO2, as per EN ISO 6988 standards.

Design support including access to an advanced suite of software free to our clients and on-going in-house training or via seminars


Table 2 – Standard Mesh Specification

Type D (mm) Tolerance Mesh Wire Diameter (mm) Selvedge Wire Diameter (mm) Mesh Tensile Strength (kN/m)
8×10 80 +16%/-4% 2.70 3.40 50
3.00 3.90 60

Table 3 – Standard Wire Diameters

Wire Diameter (mm) Wire Tolerance (± mm) Min. Quantity of Galmac (gr/m²)
2.20 0.06 230
2.40 0.06 230
2.70 0.06 245
3.00 0.07 255
3.40 0.07 265
3.90 0.07 275
L=Length (m) W=Width (m)
50 2.00 and 2.86

Lacing Operations Rockfall Netting DT wire mesh hexagonal shape

Lacing operations can be made by using the tools shown in Fig.5. Galmac coated steel rings having the following specifications can be used as an alternative to lacing wire when Galmac coated Rockfall netting is used (Figs. 3, 4):

  • Diameter: 3.00 mm, ASTM A975-97, Table 1
  • Tensile Strength: 1380-1660 MPa, ASTM A764, Table 2, Class 1
  • Coating Thickness: 244g/m² ASTM A764, Table 7, Class 3

Spacing of the rings must not exceed 150 mm (Fig.3).

Please contact BMP for detailed installation information.

Quantity Request

When requesting a supply quotation, please specify:

  • Size of units (length x width, see Table 1),
  • Type of mesh,
  • Type of coating.

EXAMPLE: No.100 rolls Length=50m, Width=2.86m – Mesh type 8×10 – Wire diam. 2.70 mm – Galmac coated

These sections provide guidelines on how to conduct lacing operations using specific types of coated steel rings, and also outline how to request a supply quotation for rockfall netting.

Seam Connection

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Conclusion

Double twisted (DT) wire mesh offers a highly effective and reliable solution for a variety of engineering and environmental applications, particularly in the fields of geotechnical and hydraulic engineering. Its unique construction, consisting of a network of double twisted steel wires arranged in a hexagonal pattern, provides several key benefits that make it an essential material for stabilizing and protecting landscapes.

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